Diploma in Diamond Processing - Auto Blocker (Diploma in Diamond Processing - Auto Blocker)

Diamond Processing - Auto Blocker

Diamond processing is a meticulous process that requires expertise and precision. It involves several stages such as cutting, polishing, grading, and certification, all of which must be carried out with utmost accuracy. In recent years, the diamond industry has embraced technology to improve efficiency and precision. One such technology that has revolutionized diamond processing is the Auto Blocker. In this article, we will explore the benefits and applications of Auto Blocker in diamond processing.

Introduction to Auto Blocker

An Auto Blocker is an automated diamond blocking machine that performs the task of blocking diamonds with precision and speed. Diamond blocking is the process of placing diamonds in a specific orientation on a polishing wheel to maximize their brilliance and minimize their weight loss. Traditionally, diamond blocking was done manually, which was time-consuming and prone to errors. The Auto Blocker has replaced manual blocking, providing a high level of accuracy, consistency, and efficiency.

Working Principle of Auto Blocker

The Auto Blocker works on the principle of computerized control. It has a computer program that controls the movement of the blocking head. The program calculates the optimum position and angle of the diamond based on its shape, size, and other parameters. The blocking head then picks up the diamond and places it on the polishing wheel in the desired orientation. The process is repeated for each diamond, ensuring uniformity in blocking.

Benefits of Auto Blocker

The Auto Blocker has several advantages over manual blocking. Some of the benefits are:

Diamond Processing - Auto Blocker Increased Efficiency

The Auto Blocker can block diamonds at a much faster rate than manual blocking. It can block up to 60 diamonds per hour, whereas manual blocking can take up to 10 minutes per diamond. This results in a significant increase in productivity and reduces the time required to process diamonds.

Diamond Processing - Auto Blocker Improved Precision

The Auto Blocker ensures a high level of accuracy and consistency in blocking. It can block diamonds to within 0.01mm, which is not possible with manual blocking. This precision ensures that the diamonds are cut and polished to the highest quality standards, resulting in a higher value for the final product.

Diamond Processing - Auto Blocker Reduced Labor Costs

The Auto Blocker reduces the need for manual labor in diamond processing. It requires only one operator to oversee the machine, which reduces labor costs and increases profitability.

Diamond Processing - Auto Blocker Enhanced Safety

The Auto Blocker is equipped with safety features that ensure the safety of the operator and the diamonds. It has sensors that detect any abnormalities in the blocking process and shut down the machine immediately. This feature prevents damage to the diamonds and reduces the risk of injury to the operator.

Applications of Auto Blocker

The Auto Blocker is used in various applications in the diamond industry. Some of the applications are:

Diamond Processing - Auto Blocker Diamond Cutting and Polishing

The Auto Blocker is used in the cutting and polishing stage of diamond processing. It blocks the diamonds in the desired orientation, ensuring that they are cut and polished to the highest quality standards.

Diamond Processing - Auto Blocker Grading

The Auto Blocker is used in the grading stage of diamond processing. It blocks the diamonds in the desired orientation, making it easier for the grader to assess the quality of the diamond.

Diamond Processing - Auto Blocker Certification

The Auto Blocker is used in the certification stage of diamond processing. It blocks the diamonds in the desired orientation, ensuring that they meet the certification standards.

Diamond Processing - Auto Blocker FAQs

How does the Auto Blocker improve efficiency in diamond processing?

The Auto Blocker can block diamonds at a much faster rate than manual blocking, reducing the time required to process diamonds and increasing productivity.

Is the Auto Blocker safe to use?

Yes, the Auto Blocker is equipped with safety features that ensure the safety of the operator and the diamonds. It has sensors that detect any abnormalities in the blocking process and shut down the machine immediately, preventing damage to the diamonds and reducing the risk of injury to the operator.

Can the Auto Blocker block all types of diamonds?

Yes, the Auto Blocker can block diamonds of all shapes and sizes, ensuring that they are cut and polished to the highest quality standards.

Is the Auto Blocker expensive?

The cost of the Auto Blocker varies depending on the manufacturer and the features. However, the investment in an Auto Blocker can result in significant cost savings in the long run by reducing labor costs and increasing efficiency.

How is the Auto Blocker different from traditional manual blocking?

The Auto Blocker is an automated machine that performs the task of blocking diamonds with precision and speed, whereas manual blocking is done manually and is time-consuming and prone to errors. The Auto Blocker ensures a high level of accuracy, consistency, and efficiency, making it a preferred choice for diamond processing.

About Us

DescriptionIndividuals work with the auto-blocking machine and make the basic four (or eight) bottom and top facets of a diamond in order to make it ready for final polishing or brilliance. For auto-blocking, the stone is set in a dop. Then dop is fixed in the auto-blocking machine and held down on a revolving cast-iron Scaife charged with diamond dust.