Diploma in Diamond Processing - Blade Sawyer (Diploma in Diamond Processing - Blade Sawyer)

Diamond Processing - Blade Sawyer

Diamond processing is an intricate process that involves many different techniques and tools. One of the most critical tools in diamond processing is the blade sawyer. In this article, we will discuss everything you need to know about diamond processing using a blade sawyer.

What is Diamond Processing?

Diamond processing is the process of transforming a rough diamond into a polished, marketable gemstone. This process involves many different techniques, such as cutting, polishing, and grading, to create a gemstone that is both beautiful and valuable. Diamond processing is a complex and time-consuming process that requires a high degree of precision and skill.

What is a Blade Sawyer?

A blade sawyer is a tool that is used in the diamond processing industry to saw rough diamonds into manageable pieces. The blade sawyer consists of a circular blade that is coated with diamond particles. The blade sawyer is used to saw the diamond into smaller, more manageable pieces, which can then be worked on using other diamond processing techniques.

How Does a Blade Sawyer Work?

A blade sawyer works by rotating a circular blade that is coated with diamond particles. The rough diamond is placed on a platform beneath the blade, and the blade is lowered onto the diamond. The blade sawyer cuts through the diamond, sawing it into smaller pieces.

The Importance of Blade Sawing in Diamond Processing

Blade sawing is an essential part of the diamond processing industry. Without blade sawing, it would be challenging to transform a rough diamond into a polished gemstone. Blade sawing allows for the rough diamond to be sawn into smaller, more manageable pieces, which can then be worked on using other diamond processing techniques.

Choosing the Right Blade Saw

Choosing the right blade saw is critical to the success of your diamond processing operation. There are many different types of blade saws available on the market, and it is essential to choose one that is well-suited to your specific needs. Factors to consider when choosing a blade saw include the size of the blade, the type of blade, and the power of the motor.

Setting Up a Blade Saw

Setting up a blade saw requires a high degree of precision and attention to detail. The blade must be properly installed, and the platform must be level and stable. It is also important to ensure that the blade is properly aligned with the diamond, to ensure a clean, straight cut.

Techniques for Using a Blade Saw

Using a blade saw requires a high degree of skill and precision. The blade must be lowered onto the diamond at the correct angle and speed, to ensure a clean, straight cut. It is also important to use the right amount of pressure, to avoid damaging the diamond.

Advantages of Blade Sawing

There are many advantages to using a blade saw in diamond processing. Blade sawing allows for the rough diamond to be sawn into smaller, more manageable pieces, which can then be worked on using other diamond processing techniques. Blade sawing is also a relatively fast and efficient way to cut a diamond.

Disadvantages of Blade Sawing

While blade sawing is a valuable tool in diamond processing, there are some disadvantages to using a blade

Disadvantages of Blade Sawing

While blade sawing is a valuable tool in diamond processing, there are some disadvantages to using a blade saw. One of the main disadvantages is the amount of diamond material that is lost during the sawing process. Blade sawing can result in a significant amount of material being lost, which can affect the overall value of the diamond. Additionally, blade sawing can produce a lot of dust, which can be hazardous to workers' health if not properly controlled.

Maintenance and Care of a Blade Saw

Proper maintenance and care of a blade saw are essential to ensure optimal performance and longevity. It is important to regularly clean the blade saw and replace the blade when it becomes worn. The blade saw should also be properly lubricated to prevent overheating and damage to the blade. Regular inspections and maintenance can help to prevent breakdowns and ensure that the blade saw is working properly.

Safety Precautions for Using a Blade Saw

Using a blade saw can be hazardous if proper safety precautions are not taken. It is important to wear appropriate personal protective equipment, such as safety glasses and gloves, when using a blade saw. Workers should also receive proper training on how to use the blade saw safely and effectively. Proper ventilation should be in place to control dust and prevent respiratory issues.

Best Practices for Blade Sawing

To get the best results when using a blade saw, it is important to follow best practices. This includes ensuring that the blade is properly aligned and the platform is level and stable. The diamond should be securely held in place during the sawing process. Workers should also use the correct amount of pressure and speed when lowering the blade onto the diamond.

Diamond Processing - Blade Sawyer Common Problems and Solutions

There are several common problems that can occur when using a blade saw, such as blade wear, blade breakage, and uneven cutting. These problems can be addressed by regularly inspecting and maintaining the blade saw, using the correct technique when sawing, and ensuring that the blade is properly aligned with the diamond.

Diamond Processing - Blade Sawyer FAQs

What is a blade sawyer?

A blade sawyer is a tool used in the diamond processing industry to saw rough diamonds into smaller, more manageable pieces.

What are the advantages of blade sawing?

Blade sawing allows for rough diamonds to be sawn into smaller pieces, making them more manageable for further processing. It is also a relatively fast and efficient way to cut a diamond.

What are the disadvantages of blade sawing?

Blade sawing can result in a significant amount of diamond material being lost, which can affect the overall value of the diamond. Additionally, blade sawing can produce a lot of dust, which can be hazardous to workers' health if not properly controlled.

How do you choose the right blade saw?

When choosing a blade saw, factors to consider include the size of the blade, the type of blade, and the power of the motor.

What are some common problems when using a blade saw, and how can they be addressed?

Common problems include blade wear, blade breakage, and uneven cutting. These problems can be addressed by regularly inspecting and maintaining the blade saw, using the correct technique when sawing, and ensuring that the blade is properly aligned with the diamond.

About Us

The individual at work needs to cut the rough diamond along the marking by fixing it on to a dop or pot, then slicing it using the blade sawing machine. A blade sawing operator is responsible for delivering perfect cut roughs in the stipulated time while minimizing weight loss and breakage.

JOB DESCRIPTION

The task a Blade Sawyer is expected to perform include:

Cutting rough diamond using blade sawing machine

WORK ENVIRONMENT 

It is a bench job

Need not handle a team

Traveling is not required 

Part-time work and contractual work is available

Work from home option is not available

Working hours

Organizations usually work for 5/6 days a week and 8/9 hours everyday. This may vary from organization to organization

Shift system is not available

Overtime may be required

KEY COMPETENCIES 

Dexterity of the hands

Good eyesight

In-depth knowledge of diamond proportions/symmetry, internal diamond structures (graining, etc.)

Working understanding of the machinery involved and its repair work

Ability to work with high noise generating machinery

Understanding of why diamond powder is used for cutting

Ability to adapt to new technology

Ability to take readings from machines (e.g. from pressure sensors on blade sawing machines), interpret them and take appropriate actions without interventions from seniors

Absolute presence of mind in working with blade sawing machines

Ability to understand technical drawings received from planners

Ability to regularly maintain tools